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GI Wire and Binding Wire Gauge Chart: SWG to mm, Uses and Weight per 100 m

Wire is sold by gauge, but the number alone does not tell you how thick it is. A higher SWG number means a thinner wire. This chart gives the millimetre size, what each gauge is usually used for, and how to work out the weight of a roll so you can check the bill.

Updated

In this guide
  1. What SWG means
  2. SWG to mm chart, with weight per 100 m
  3. How the weight is worked out
  4. Galvanised or black, and which gauge for what
  5. What to ask when buying
  6. Tell us the job

What SWG means

SWG stands for Standard Wire Gauge, a long-used table that matches a gauge number to a wire diameter. It is the one most dealers in North India still quote for GI and mild steel wire. The rule to remember is simple: 8 SWG is thick and stiff, 20 SWG is very fine.

Some sellers quote wire in mm instead, and some use other gauge systems. Always ask for the diameter in mm on the bill, because the gauge number on a roll can be read differently by different people.

SWG to mm chart, with weight per 100 m

SWG to wire diameterCross sections at one scale. Higher SWG number, thinner wire.84.06493.658103.251112.946122.642132.337142.032151.829161.626171.422181.219191.016200.914SWGmmOrange: 18 SWG, binding wire for TMT bars, usually soft annealed
Diameters from the standard SWG table. Weight is calculated for plain steel at 7850 kg per cubic metre. Coating adds very little. The uses are common site practice, not a standard.
SWGDiameter (mm)Weight per 100 m (kg)Typical use
84.064about 10.2Heavy stays, strainers, thick farm and gate tie wire
93.658about 8.2Heavy tie wire, some fencing
103.251about 6.5Fencing strands, heavy binding and gate ties
112.946about 5.4Fencing, strong ties
122.642about 4.3Common fencing wire, heavy GI tie wire
132.337about 3.4Light fencing, lacing
142.032about 2.5Light fencing, fence ties, general GI tie
151.829about 2.1Light ties, lacing wire
161.626about 1.6Light GI tie wire, tying lath and light plaster mesh
171.422about 1.2Fine ties, light lacing
181.219about 0.92Binding wire for TMT bars, usually soft annealed
191.016about 0.64Fine ties, light craft and lacing work
200.914about 0.52Very fine ties and lacing

Check the gauge your mesh or plaster job asks for. Plaster and lath wire is often specified as a light GI wire, and the mesh drawing or the mason should state the exact gauge.

How the weight is worked out

A wire is a long cylinder, so its weight per metre is its cross-section area times its length times the density of the metal. For plain steel the density is 7850 kg per cubic metre. The area of a round wire is pi/4 times d squared, with d in mm.

Step by step for 12 SWG, with d = 2.642 mm: area = 0.7854 x 2.642 x 2.642 = 5.48 mm squared. Weight per metre = 5.48 mm squared x 1000 mm x 7850 kg/m cubed, converted to m cubed (divide by 1 000 000 000) = 0.043 kg per metre. For 100 m that is 4.3 kg.

The same working simplifies to a quick formula. Weight per metre is about 0.00617 x d squared kg, with d in mm, because 0.7854 x 7850 x 10 to the power minus 6 is 0.00617. Multiply by 100 for a 100 m roll, which gives weight per 100 m = 0.617 x d squared kg.

Zinc coating on GI wire is very thin compared with the steel, so for everyday purchase it adds only a small amount, typically around 1 percent or less. Ask the supplier if you need the exact coated weight for a large order, because the coating mass depends on the process.

Galvanised or black, and which gauge for what

  • GI (galvanised) wire: zinc coated, so it resists rust outdoors and in damp walls. Use it for fencing, plaster support and anywhere the wire stays wet.
  • Black annealed binding wire: soft and easy to twist, but it rusts. Use it inside slabs and beams where concrete covers it, which is the normal use for TMT tying.
  • Heavier gauges (8 to 12 SWG) are for strength, such as strainers and farm fencing. Finer gauges (16 to 20 SWG) are for ties and lacing, where you need to twist by hand.
  • A gauge that is too thin will snap while you tension it. A gauge that is too thick is hard to twist and wastes money.

What to ask when buying

  • The gauge in SWG and the diameter in mm, both on the bill.
  • Whether the wire is GI (galvanised) or black annealed, and for GI, what zinc coating it has.
  • The net weight of the roll or coil, and whether it is the net or gross weight.
  • Whether it is soft annealed, if you are tying bars by hand.
  • A test or quality certificate if the job is large or for a public or institutional work.

Tell us the job

Tell us what you are tying or fencing, and the length, and we will suggest a gauge. Wire prices change with the mill and the zinc market, so call or WhatsApp the store for the current rate per kg before you order.

Frequently asked questions

Is a higher SWG number thicker or thinner?
Thinner. 8 SWG is about 4.06 mm, while 20 SWG is about 0.91 mm.
How much does 100 m of 12 SWG wire weigh?
About 4.3 kg, worked out from its diameter of 2.642 mm and the density of steel.
Which gauge is used for TMT binding?
Usually 18 SWG, about 1.2 mm, in soft annealed wire. Heavier bars may need thicker wire, so check the binding wire guide.
Does galvanising change the weight much?
Very little. The zinc layer is thin, so the weight stays close to the plain steel figure.

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